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Deep Network Observability for Automotive Manufacturing IT/OT

OEM Plants · Tier-1 Suppliers · Hybrid Cloud · Corporate IT

Aviz delivers software-defined, vendor-neutral observability across the converged automotive IT/OT fabric - from plant floor robotics and PLCs to corporate IT and hybrid cloud workloads. Up to 50% lower TCO, packet-level evidence across every major industrial protocol, DPU-accelerated to 400G.
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Challenge

Automotive plants got smarter. The visibility tools did not.

Modern automotive plants run flat, converged networks - IT, OT, MES, robotics, paint shops, and assembly all share one fabric. Appliance-based packet brokers built for a single-vendor world cannot keep up. Aviz can.

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PLANT FLOOR

Multi-vendor OT running Profinet, EtherCAT, OPC UA, Modbus, S7comm, EtherNet/IP. Traditional packet brokers do not deeply inspect industrial protocols.

IT/OT CONVERGENCE icon

IT/OT CONVERGENCE

Corporate IT and plant floor OT share the same physical network. Lateral movement from IT to OT is the most common path to production shutdown.

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RANSOMWARE

Honda (2020), Toyota suppliers (2022), JLR (2025). East-West visibility is the only honest path to early detection.

UNMANAGED & IoT DEVICES icon

UNMANAGED & IoT DEVICES

Robotics, vision systems, paint shop controllers, plant sensors. Many cannot host agents. Network-layer visibility is the only path.

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HYBRID CLOUD

Workloads now span data centers, multiple clouds, and Kubernetes. Centralized appliances cannot follow them.

The Aviz Deep Network Observability (DNO) Architecture

A software-defined pipeline that converts raw automotive manufacturing traffic into structured, asset-aware intelligence - across plant floor OT, corporate IT, and hybrid cloud environments.

Aviz Deep Network Observability Architecture for Automotive Manufacturing

Figure 1: Aviz Deep Network Observability Intelligent Fabric for Automotive Manufacturing

1

Aggregate

Capture traffic across plant floor (Profinet, EtherCAT, OPC UA, Modbus, S7comm, EtherNet/IP), corporate IT, and hybrid cloud into one logical pipeline.

2

Optimize

Filter, load-balance, and strip headers. Stop paying downstream tools to process duplicate or irrelevant bytes.

3

Enrich

Deep Packet Inspection produces structured metadata for every industrial protocol - PLC commands, OPC UA reads/writes, Modbus function codes, S7comm operations - bound to asset identity. Same DPI applied to IT traffic, so one pipeline serves both worlds.

4

DPU-Native Acceleration

Line-rate 400G on commodity x86. No proprietary ASICs, no appliance refresh cycle.

5

Distribute

Stream enriched metadata to OT security platforms, NDR/XDR, SIEM, and observability tools. Open formats (JSON, Kafka), every tool simultaneously.

Use Cases & Joint Solutions

The intelligent traffic foundation for the leading OT/IoT platforms.

Aviz Deep Network Observability is the visibility foundation behind the most respected OT, IoT, and asset intelligence platforms - delivering optimized, deduplicated, normalized, and enriched traffic at the right fidelity, the right scale, and the right cost.

Unified OT/IT Visibility & Threat Detection

Aviz + Nozomi Networks Guardian

Aviz aggregates, optimizes, and enriches IT and OT traffic before it reaches Nozomi Guardian - enabling real-time asset discovery, behavioral anomaly detection, and threat identification across industrial control systems, plant floors, and converged networks.

Read the joint solution brief → Aviz + Nozomi Networks

IoT/OT Asset Intelligence & Compliance

Aviz + Armis Centrix

Aviz delivers packet-derived telemetry and continuous compliance evidence to Armis Centrix - powering asset discovery, classification, risk scoring, and continuous audit readiness across managed and unmanaged devices in automotive environments.

Read the joint solution brief → Aviz + Armis Centrix

Device Visibility, Control & Policy Enforcement

Aviz + Forescout

Aviz provides optimized packet streams and enriched network context to Forescout - enabling agentless device discovery, classification, posture assessment, and segmentation policy enforcement across IT, OT, and IoT environments.

Read the joint solution brief → Aviz + Forescout

DPU-Accelerated 400G

Line-rate performance, software economics

DPU offload delivers line-rate throughput on commodity x86. Software-defined deployment across plant data centers, edge sites, and cloud - at a fraction of legacy appliance TCO.

Read the technical brief → Aviz DPU Architecture

AUTOMOTIVE MANUFACTURING SEGMENTS

One pipeline. Every automotive workload.

Aviz Deep Network Observability adapts to how each automotive segment actually runs - the scale, the architecture, and the specific traffic that matters most.

OEM Plant Networks

OEM Plant Networks · Vehicle Manufacturers · Assembly · Paint Shops

Protect every plant floor and assembly line across the OEM footprint. Asset-level OT visibility, IT/OT convergence security, and continuous evidence for production-continuity programs - without disrupting manufacturing operations.

  • Multi-protocol DPI across Profinet, EtherCAT, OPC UA, Modbus, S7comm
  • IT/OT convergence visibility for ransomware lateral movement detection
  • Joint solutions with Armis, Forescout, Nozomi, Claroty, Dragos
  • 400G line-rate performance with DPU acceleration
Tier-1 Supplier Plant Networks

Tier-1 Supplier Plant Networks · Component Manufacturers

Tier-1 suppliers run nearly identical manufacturing environments to their OEM customers. Same flat IT/OT fabric, same multi-vendor OT, same ransomware exposure. Same Aviz foundation, same partner ecosystem.

  • Plant floor and component manufacturing visibility
  • IT/OT convergence security across supplier networks
  • Asset intelligence platform integration for unmanaged devices
  • One observability foundation across distributed production sites
Hybrid Cloud & Edge

Hybrid Cloud & Edge · Multi-Cloud

Modern automotive workloads now span on-premises data centers, multiple public clouds, and Kubernetes clusters. Aviz extends consistent, packet-derived visibility across every environment using SPAN, physical, and virtual taps.

  • Hybrid, multi-cloud, and Kubernetes traffic visibility
  • VPC-to-VPC and container-to-container flow evidence
  • Edge site observability with software-defined deployment
  • One traffic foundation across data center, cloud, and edge
Corporate IT

Corporate IT · Internal Services · Security Operations

The business side of automotive - internal DNS, DHCP, AAA/RADIUS, corporate IT, and security operations. Same Aviz pipeline, same vendor-neutral approach, same SIEM integration as the plant floor.

  • Internal DNS, DHCP, AAA/RADIUS infrastructure visibility
  • SIEM-ready packet metadata for security operations
  • East-West visibility across corporate IT
  • One platform across the entire automotive organization

See it on your plant traffic.

Bring a day of real automotive packet captures to the Aviz ONE Center. We'll stand up Packet Broker, Service Node, and Flow Vision alongside your incumbent - and you'll walk out with a side-by-side comparison of asset metadata, IT/OT convergence visibility, and total cost.